Problems and countermeasures for injection molding processing


The weak of a end product

  • Check if the material is fully dry
  • Check if the material is being polluted
  • Reduce the additional proportion of recycled materials
  • Avoid high temperature of melting plastic

scorched

  • Reduce the temperature of nozzle.
  • Reduce the temperature of hopper and melting plastic.
  • Reduce the injection speed
  • Improve the degas system, and bigger gate or change the position of insert.

Color changing

  • Check the purity of materials, hopper and insert entry
  • Cleanning of hopper
  • Reduce the setting temperature of nozzle and hopper.
  • Check the abrasion loss of hopper and screw.
  • Confirm the material retention time in hopper, or change smaller machine.

Flow Mark

  • Reduce the injection speed or adopt the multiple step molding.
  • Increase the temperature of resin and mold
  • Increase the size of gate

Finished Product Surface Lines

  • Check wheather the resin is dry
  • Check wheather the resin is being polluted
  • Reduce the termperature of resin
  • Increase the size of gate
  • Increase the temperature of mold
  • Reduce the temperature of nozzle
  • Confirm the material retention time in hopper

Finished Product Stick on Cavity Side

  • Reduce the inject pressure.
  • Increase the cooling-down time
  • Reduce the temperature of cavity side
  • Confirm the draft angle in mold and check the situation of barb

Location

Contact Us

Headquaters

No. 5, Dinghu 5th St., Guishan Dist., Taoyuan City 333008 , Taiwan (R.O.C.)
TEL:(03)328-0018.327-1978
FAX:(03)327-1859.328-1860

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Taichung Service

No. 51, Gongyequ 21st Rd., Nantun Dist., Taichung City 408017 , Taiwan (R.O.C.)
TEL:(04)2359-0821.2359-2028
FAX:(04)2359-0880

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Tainan Service

No. 181, Zhougong St., Yongkang Dist., Tainan City 710004 , Taiwan (R.O.C.)
TEL:(06)253-9988
FAX:(06)254-1141

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